BITO Product & Design Blog
Using a LaserBridge, it’s possible to create unique applique decoration on banners, tablecloths, bedspreads, curtains and more. Here, you see a finished product, which combines embroidery with laser cutting to create an eye-catching piece.
One of the biggest markets that an embroidery laser is best suited for is team uniforms and spiritwear. With a laser, you can incrementally speed up your production of lettering and number of team uniforms as well as create multimedia spiritwear combining applique with embroidery. You also can offer many unique looks such as multilayer, kiss cutting and reverse applique.
The laser gives you a cutting edge that allows you to offer decorating services your competitors can’t and with the time savings, you’ll be able to turn around orders more quickly and service a greater number of customers.
With an embroidery laser, you can offer unique, retail looks that are not possible to create any other way. This ladies’ top features a reverse applique that uses intricate cutting to show the details of this heraldic eagle design. Using the same color fabric in a different texture creates a subdued tone-on-tone look.
Photo: Henry Bernstein
In this video, you see the laser move from embroidery head to head and quickly cut the top layer of fabric to reveal the red layer underneath. Cut pieces are quickly and easily weeded from the design.
An embroidery laser can be attached to a singlehead machine, a two-head machine or a four-head machine. Each laser can be programmed to do a unique job. This is the ideal setup when doing personalization in small quantities. Photo courtesy of BITO, Copiague, NY
- What are your options if you want more than a singlehead embroidery laser, but your budget and floor space can’t accommodate a laser bridge over a six-head machine?
Within the singlehead laser category, there are two options. The all-in-one option marries a singlehead embroidery laser with a singlehead embroidery machine. You can still use this unit to do only embroidery, but you can’t remove the laser and put it on another machine. Some manufacturers offer a two-head machine with a laser built into both heads.
In the all-in-one, the laser has to be installed at the factory, and you are limited to the brand of machine the laser supplier offers. You cannot choose an embroidery machine brand and get a laser installed.
The second option is a singlehead embroidery laser that is portable and can be attached to any make or brand of embroidery machine. This type of laser can be moved from machine to machine if needed. You also can purchase a two-laser unit that can be attached to two embroidery heads.
If you want to add lasers to a four-head machine, then you will need two two-laser units to do so. After the initial singlehead laser is installed, add-ons must be in increments of two.
The portable laser comes only in single and two-head configurations. So for a four-head embroidery machine, you would need two units.
A third option is a standalone galvanometric laser. The cost is a fraction of a laser bridge and more or less the same cost as purchasing two two-head embroidery lasers for a four-head embroidery machine.
A single galva laser can be stationed close to one or more embroidery machines, and the operator moves the hoop from the embroidery machine to the laser and back. It is more labor intensive than an integrated embroidery laser solution, but still much faster than any traditional methods of doing appliqué. A galva laser cuts at the same speed as a laser bridge, which is up to 10 times faster than conventional laser cutters.
Did you know that in a recent survey conducted by Printwear Magazine, the majority of respondents saw an increase in their sales due to social media? The most popular vehicle was Facebook, followed by Instagram, Linked In and Twitter. If you are not participating, you may be giving your competitors an edge. Check out the entire survey at http://read.uberflip.com/i/890218-november-17/70?
The Commercial Embroidery Market by The Numbers, Printwear November 2017
Part two of this video series of the Proel LaserBridge shows that a yellow sun has been embroidered at each corner of every box. Then the laser cuts out a circle in the center of the piece. The black fabric is weeded showing the red satin underneath and a woman’s eye is embroidered in the center.
The Proel E-Laser II is featured in an embroidery showcase in the November issue of Printwear Magazine. Check it out at http://read.uberflip.com/i/890218-november-17/74
Regular cleaning of the laser’s lens prevents dirt from blocking the power of the beam. Photo courtesy of BITO, Copiague, NY
- What kind of maintenance is required and how often to keep embroidery lasers performing at peak capacity?
- For singlehead embroidery lasers, I recommend daily cleaning and lubrication of the embroidery machine’s hook. On the laser itself, you should clean the optical lens daily. Simply use a cotton swab with alcohol and gently wipe it clean. It is easy to reach.
Not performing daily maintenance will reduce the life of the lens as well as weaken its performance. A clouded lens blocks the cutting beam.
For a multihead laser bridge machine, the daily maintenance is the same. There’s more periodic maintenance on a laser bridge because it does a lot more cutting. You want to check once a week that the vacuum lines are nice and clean.
Another area to check is all vent opening and filters for the electronics and cooling fans. Keep these clean so air is not blocked. The system is self-lubricating so no need for oiling. Your electronic boards do not need maintenance, but if you ever are having an issue, it should be one of the first places to check.